One of the most trying things to
do on a Triumph is replace the steering column
bushings....................unless you have
Art Lipp's Delrin bushings. This $25.00 bushing set can be
replaced without removing your steering column AND without
removing the old bushings. Sounds too good to be true.....read
on!
The first step is to remove your
steering wheel which can be different dependent upon your steering
wheel. I have an aftermarket wheel with an adapter so my removal
method may be different from yours. Once you have your steering
wheel off, you need to pop off the Horn Slip Ring. I had a
problem because I didn't have enough horn wire to get the ring
over the shaft. I ended up cutting the wire under the dash and
running new wire. If you're lucky, you'll either have plenty of
slack wire or easy access to the bullet connector under the
dash.
Carefully bend up the two tabs holding the ring
Then
you can remove the slip ring
The turn signal canceling
clip needs to be pried loose and slipped off
Once you get to this point
head to the bottom end of the shaft and disconnect
everything there. Art had warned me that the rubber coupling
will probably be cracked from age and use......and he was
right.
Unbolting a rotating shaft can be fun!
The
arrows point to the ground strap
As
expected.........a cracked rubber coupling
Now
you need to remove the outer shaft
Loosen
these two bolts and one nut
Now
you can slide the inner shaft right out
You can pop the cover
piece off with a screw driver unless it's painted in
place like mine was
My understanding
is that early TR6's without locking steering columns will
let you slide the whole inner column out at this point. On
the later models, like mine, the shaft can't be removed but
you'll be able to get to a lot of the shaft at both ends to
clean it up.
Bottom
of shaft ready for cleaning
Top
end of shaft all clean
Now that the hard
part is done, the bushing installation is real easy. You'll
just need some Gorilla glue and some anti-seize. Read the
Gorilla glue instructions......they want you to wet the
surface with water before applying the glue.
Glue on the outside
and anti-seize on the inside
So basically
spread a little glue on the outside of the bushing and some
anti-seize on the inside. Then you just tap them in place.
Art supplies a custom wood dowel for driving the bushing
home and it works great on the bottom end but I had to
improvise on the top.
A tight but perfect
fit....just tap it in with Art's wood dowel
Here
it is peeking out!
Top
one ready to go on
Another tight but perfect fit
3/4"
PVC pipe is perfect for driving it home
Everything is so
much tighter now with absolutely no vertical or horizontal
movement. And it only cost $25.00 and a couple of hours of
your time. Once the glue has set overnight, I'll put it back
together......except I have to order a new rubber coupling!
I had
been warned that lining up the bolt holes in the rubber
coupling was a challenge that will try your patience. I was
also given a couple of tips: one was to use a C-Clamp to
compress the rubber and the other was to use a hose clamp to
compress the rubber. See the pattern here? You need to
compress the rubber to line everything up. It's designed
that way on purpose.....something about steering response
after the coupling has been compressed on to the column.
Bolt #1
went in easily...duh.... nothing to mess up the alignment
yet. But the second bolt hole was about 1/4" out of line, so
I used a 4" C-Clamp to compress and line it up. So far it
was easy. The 3rd bolt is also easy but the 4th one was a
bear to do. The C-Clamp wanted to walk on the rubber as it
compressed and then it compressed the rubber on an angle.
Fellow TBI powered TR6 owner Aaron Cropley (http://www.triumphowners.com/108)
had previously suggested using a hose clamp as the
compression device. So a quick trip to Lowes and 95 cents
later I had a 2-1/8 to 3" hose clamp that worked perfectly.
The C-Clamp worked
great on the 2nd bolt
The 4th bolt was way
out of line
This hose clamp lined
everything up perfectly
Don't forget the
ground strap for the horn.
Bolts finished with
safety wire
This was
actually pretty easy to do with Art's Delrin bushings and
Aaron's hose clamp suggestion. Once you have all the parts
it shouldn't take longer then a few hours............unless
of course those Triumph Gods conspire to have pieces frozen
in place!